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Incineration Systems |
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PD Range of Incinerators |
GD Range of Incinerators |
Industrial Incineration Systems |
LRD Incineration Systems |
VOC Abatement systems
| Animal Carcass
Cremators |
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GD Range of Organic
Waste Incinerators
Applications: |
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The GD incinerator is
designed specifically for the disposal of
Type 3 & Type 4 wastes and is
used extensively in:
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Hospitals,
Nursing Homes, Clinics, Veterinary
Institutions, Research and
Industrial Laboratories for the
disposal of human anatomical waste
including human tissues, organs,
body parts, carcasses, bleeding
parts, fluids, blood and
experimental animals used in
research; Microbiology and
Biotechnology wastes from
laboratory cultures, stocks and
specimens of micro-organisms, live
or attenuated vaccines, human and
animal cell cultures, infectious
agents, wastes from production of
biologicals, toxins, dishes and
devices used for transfer of
cultures; Solid wastes including
items contaminated with blood and
body fluids, cotton, dressings,
soiled plaster casts, linen,
bedding and other material.
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Biological and
Pharmaceutical Research Labs for
the disposal of tissue and plant
culture, animal cadavers and
outdated drugs.
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Municipal
Corporations for the disposal of
civic waste such as garbage.
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Port Trusts,
Road Transport Corporations for the
disposal of canteen waste and
garbage.
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Canteens, Hotels
and Restaurants for the disposal of
vegetable and food waste.
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Food Processing
Centres for the disposal of
vegetable, fruit, meat and egg
wastes.
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Pharma and Drug
Manufacturing Companies for process
waste and refuse by-products.
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Effluent
Treatment Plants for sludge
disposal.
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Poultry Farms,
Hatcheries, Zoological Parks and
Animal Houses for the disposal of
eggs, dead chicks, carcasses etc.
Available in
capacities from - 2.5 kg / hr to 55 kg /
hr.
Design Features of
the GD Range of Incinerators: |
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Horizontal
Design - Primary and secondary
chambers housed in single shell
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Destruction
efficiency 99.00%
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Handles Type 4
waste with 85% moisture content
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Special high
alumina low cement castable
refractory providing for high cold
crushing strength
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Operates on
220-240 V single phase 50 Hz AC
supply
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Extended
residence time of >= 1.0 sec
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Separate small
ash doors
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Meets CPCB norms
with no downstream equipment
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Long equipment
life
Burner: |
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Single pressure
jet oil fired mono block burner for
primary and secondary burning,
meeting temperature requirements of
800°C ± 50°C in primary chamber
and 1050°C ± 50°C in secondary
chamber
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Fuel efficient,
with return pipe for saving excess
fuel
Construction Details
& Additional Features: |
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Automatic
electronic sequence monitoring
device mounted on control panel for
safety and long life
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Protective
thermowell for long thermocouple
life
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SS braided seals
for all doors
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Coated SS
anchors for excellent bonding of
refractory to shell
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Low skin
temperature due to cold face
protection
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Unique surface
preparation for painting
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High heat and
corrosion resistant paint
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Very low running
costs
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Low electric
power requirement
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Negative
pressure for operational safety
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Free operator
training at site
Ingenious Design: |
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The design
concept of this incinerator
enables the use of only one
burner in place of two, thereby
enabling high cost savings. The
incinerator contains two
chambers housed in the same
shell. Waste that is loaded in
the primary chamber is burnt and
the products of combustion flow
above the hearth, change
direction and flow across the
primary chamber grate into the
secondary after-burn chamber.
The flue gases pass through the
core of the burner flame and
travel again to the primary
chamber for re-circulation
providing for the extended dwell
time before emission, thereby
enabling complete destruction of
suspended carbon particulates,
smoke, fumes and odour.
Norms
Followed: |
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As per the
notification of the Ministry of
Environmental and Forests dated
20th July 1998, regarding
standards for incinerators, our
equipment satisfies the
requirements as follows: |
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Two chambers
(primary and secondary)
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Combustion
efficiency 99.00%
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Temperature in
the primary chamber is 800°C ±
50°C
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Secondary
chamber gas residence time is equal
to or greater than 1.0 second at a
temperature of 1050°C ± 50°C,
with minimum 3% oxygen in the stack
gas
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Emission
standards within the required
levels
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Volatile organic
compounds in ash not more than
0.01%
Technical
Specifications: |
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MODEL |
BURNING RATE |
DOOR
APERTURE |
WEIGHT |
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(kg / hr) |
(mm) |
(kg) |
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GD 1 |
2.5 - 5 |
250 x 300 |
650 |
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GD 3 |
10 - 15 |
300 x 300 |
800 |
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GD 6 |
20 - 25 |
410 x 500 |
1300 |
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GD 12 |
40 - 45 |
450 x 550 |
1750 |
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GD 15 |
55 - 60 |
550 x 650 |
2000 |
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Standard Equipment: |
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Incinerator with
two chambers
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Standard chimney
of 1.2 m length, refractory-lined
with smut arrestor
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One fully
automatic, oil fired (LDO / HSD),
single jet burner
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Panel Board
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Diesel tank with
pipelines, filter and valve
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Ash rake
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Thermocouples
with themowells
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Temperature
indicator
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Fuel pressure
gauge
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Automatic
electronic sequence monitoring
device
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