Incineration Systems

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PD Range of Biomedical Waste Incinerators

Applications:

The PD incinerator is designed specifically for the disposal of Type 4 waste with 85% moisture and is used extensively in:

• Hospitals, Nursing Homes, Clinics, Veterinary Institutions, Research and Industrial Laboratories for the disposal of human anatomical waste including human tissues, organs, body parts, carcasses, bleeding parts, fluids, blood and experimental animals used in research; Microbiology and Biotechnology wastes from laboratory cultures, stocks and specimens of micro-organisms, live or attenuated vaccines, human and animal cell cultures, infectious agents, wastes from production of biologicals, toxins, dishes and devices used for transfer of cultures; Solid wastes including items contaminated with blood and body fluids, cotton, dressings, soiled plaster casts, linen, bedding and other material.

• Biological and Pharmaceutical Research Labs for the disposal of tissue and plant culture, animal cadavers and outdated drugs.

• Municipal Corporations for the disposal of civic waste such as garbage.

• Port Trusts and Road Transport Corporations for the disposal of garbage and canteen waste.

• Canteens, Hotels and Wedding Halls for the disposal of vegetable and food waste.

• Poultry Farms, Hatcheries, Zoological Parks and Animal Houses for the disposal of eggs, dead chicks, carcasses, etc.

Available in capacities from - 20 kg / hr to 200 kg / hr.

Design Features of the PD Range of Incinerators:

• Horizontal Design - Primary and secondary chambers housed in single shell

• Destruction efficiency 99.00%

• Handles Type 4 waste with 85% moisture content

• Special high alumina low cement castable refractory providing for high cold crushing strength

• Operates on 220-240 V single phase 50 Hz AC supply (except models PD 18, PD 25 & PD 35 which require 440 V three phase supply)

• Extended residence time of >= 1.0 sec

• Separate small ash doors

• Meets CPCB norms with no downstream equipment

• Long equipment life

Burner:

• Single pressure jet oil fired mono block burner for primary and secondary burning, meeting temperature requirements of 800°C ± 50°C in primary chamber and 1050°C ± 50°C in secondary chamber

• Fuel efficient, with return pipe for saving excess fuel

Construction Details & Additional Features:

• Automatic electronic sequence monitoring device mounted on control panel for safety and long life

• Protective thermowell for long thermocouple life

• SS braided seals for all doors

• Coated SS anchors for excellent bonding of refractory to shell

• Low skin temperature due to cold face protection

• Unique surface preparation for painting

• High heat and corrosion resistant paint

• Very low running costs

• Low electric power requirement (Max. 0.75 KW)

• Negative pressure for operational safety

• Free operator training at site

Ingenious Design

• Two chambers (Primary and Secondary)

• Combustion efficiency 99.00%

• Temperature in the primary chamber is 800°C ± 50°C

• Secondary chamber gas residence time is equal to or greater than 1.0 second at a temperature of 1050°C ± 50°C, with minimum 3% oxygen in the stack gas

• Emission standards within the required levels

• Volatile organic compounds in ash not more than 0.01%

Click Here to view a movie of a PD Incinerator in operation (File Size: 3.83 MB).

Technical Specifications:

Standard Equipment:

• Incinerator with two chambers

• Standard chimney of 1.2 m length, refractory-lined with smut arrestor

• One fully automatic, oil fired (LDO / HSD), single jet burner

• Panel Board

• Diesel tank with pipelines, filter and valve

• Ash rake

• Thermocouples with themowells

• Temperature indicator

• Fuel pressure gauge

• Automatic electronic sequence monitoring device

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